Our technical office develops turnkey projects of gearboxes and transmissions that fully meet the expectations and features requested by the customer, using the KISSsoft software for calculations and 3D models of evolvents. Our technicians follow step by step the evolution of the project, staying in touch with the customer, proposing the necessary solutions to improve the precision and moldability of the product.
Workpiece design and gear design
We offer a 3D CAD modeling service of the part, integrating it into the client’s application and following all the specific requests. We think and create turnkey projects of gearboxes (with worm screw, gear cascade etc) starting from an idea or the specifications provided by the customer, executing from the carter (or supports) to the internal gears.
For the calculations and 3D models of the evolvents, we use the KISSsoft software, which has become the international standard of the mechanical industry in the gears field: with this tool we are able to balance and optimize the transmission performance, obtaining data on the cover, analysis of contact and simulations on heat dissipation.
Definition of tolerances and deformations
We define the feasibility of the tolerances required thanks to a wide experience, proposing possible modifications to the piece considered necessary to improve its accuracy.
We design molds and equipment, providing the customer with clear specifications, paying a particular attention to the quality of the steels and the guarantee of equipment life. We prevent any type of deformation or defect, thanks to in-depth analysis and filling simulations (mold flow). We are able to offer every type of solution, from the simplest to more complex molds with trolleys, hot chamber etc etc.
Molds design and execution
All molds are designed by us; over the years we have dealt with every type of transmission part, designing unscrewing molds, multi-trolley, with hot chamber or for co-molding and much more.
We provide a clear specification of our mold, with particular attention to the quality of the steels (we verify all our suppliers) and the guarantee of the equipment life.
Also based on specifications provided by the customer, we use the best components such as HASCO, Pedrotti o Meusburger paying maximum attention to the quality of the product and to the more technical aspects, such as concentricity and other parameters of the transmission parts.
We perform analysis and filling simulations to define some critical parameters, such as injection points or cooling channels inside the mold. This allows us to anticipate deformations or defects on the part.
Our company is able to provide a complete consulting service for the execution of a “turnkey” product.
Submit a project,
and we will build it together with you